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AUTOMATIC CORN CUTTER
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AUTOMATIC
UNIT THAT FEEDS AND CUTS EARS |
| A self-contained production machine
that orientates, feeds and cuts ears of corn with
increased production volume and orientation efficiency.
Units are adaptable to an existing cutting room and
require little or no modifications to existing
conveyors. |
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FEATURES |
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Computer sensors are activated
automatically to instantaneously clear product
jams in the cutter head. The system
maintains virtually uninterrupted product flow. |
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All parts in contact with
product are of stainless steel or food grade
plastic, and are easily accessible for cleaning. |
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On line capability without
major structural changes to present system.
Available for belt or oscillating system. |
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Unique belt feeder system
assures gentle handling and maintains center
alignment of ears for a top quality cut of
finished product. |
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Units are sturdy and compact in
size thus requiring minimal floor space.
Designed to facilitate low maintenance costs.
Hydraulic drive system with air actuated cylinders
for primary control. |
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Low 12 Volt computerized system
for added safety. |
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OPERATIONS |
- Infeed control
- Singulation
- Orientation
- Gentle Handling
- Feeding
- Cutting
- Auto Clearing
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SPECIFICATIONS |
| INLET HEIGHT: |
Variable std. 66" |
| OVERALL
LENGTH: |
approx. 70" |
| OVERALL WIDTH: |
approx. 58" |
| AIR
REQUIREMENT: |
45 scu. ft./hr. @
90 psi |
| WATER
CONSUMPTION: |
approx. 7 gal./hr. |
| HYDRAULIC
REQUIREMENT: |
approx. 10 gpm |
| MINIMUM
SPACING: |
5.5' on center |
| ORIENTATION
ACCURACY: |
85-95% |
| AVERAGE RATE: |
110-130 ears/min |
| INSTANTANEOUS
RATE: |
185 ears/min |
| HYDRAULIC
RATE: |
(Food Grade)
215 SSU@100 F
(Oil temp must be maintained between
110-120 F) |
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"Specifications subject to
change without notice" |
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HYDRAULIC MANUALLY FED CORN
CUTTER
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SELF-CONTAINED UNIT FOR MANUAL FEEDING AND CUTTING EARS |
| The CCM Manually Fed Corn Cutter (MFCC)
gives you on-line compatibility without major structural
changes to your present system. The MFCC will
accommodate either your belt or oscillating system.
Sturdy and compact in design, the MFCC requires minimal floor space and low maintenance
costs. Made of high quality stainless steel and
food grade plastics, this system is also easy to clean.
The unique feed system gives you a premium quality of
cut ears. Compact, simplistic and reliable - CCM
the cutting edge. |
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FEATURES |
- The unique belt feeder system
maintains alignment and gently handles ears, assuring
a quality cut of the finished product. The
system can clear most of the occasional cutter head
jams quickly. The manual reverse operation of
the belt feed "trough" system and the "nubbin knocker"
sends the jammed ears to the recycle pan.
- Designed with safety in mind, the
cutter area is protected against attempts to open the
cutter shield during operation. A sensing
device, incorporated into the unit, instantly shuts
the system down if the cutter shield is opened.
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BENEFITS |
- Increased plant efficiency
- Adaptable to existing cutting
capacity, requiring little or no modification to
existing conveyors
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SPECIFICATIONS |
| INLET
HEIGHT OF HOPPER: |
Variable std. 54" |
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OVERALL LENGTH: |
approx. 70" |
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OVERALL WIDTH: |
approx. 48" |
| AIR
REQUIREMENT: |
5
cfm@90 psi |
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HYDRAULIC REQUIREMENT: |
10
gpm@1250 psi |
| WATER
CONSUMPTION: |
approx. 7 gal./hr. |
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MINIMUM SPACING: |
5.5'
on center |
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CAPACITY: |
150
ears/min
(Throughput depends on operator's feeding
efficiency) |
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HYDRAULIC OIL: |
(Food
Grade) 215 SSU@100 F (Oil temp must be maintained
between 110-120 F) |
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ELECTRIC MANUALLY FED CORN
CUTTER
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SELF-CONTAINED UNIT FOR MANUAL FEEDING AND CUTTING EARS |
| The CCM Electric Manually Fed Corn
Cutter was developed to offer a low cost alternative to
the CCM automatic corn cutter and the CCM hydraulic hand
fed corn cutter This machine will work with a belt
fed system or a vibratory fed system. |
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FEATURES |
- 5 H.P Electric Motor
- Self Clearing of Jams
- Spring Loaded Cutting Head
- Lock Down Head
- Stainless Steel Construction in
Product Zone
- Pivoting 4 Leg Frame
- All Controls in one Operator
Accessible Box
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BENEFITS |
- Low Cost
- Minimum Floor space
- Low and Easy Maintenance
- Simple to operate
- Reliable
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SPECIFICATIONS |
| INLET
HEIGHT: |
42.1 inches
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OVERALL LENGTH: |
66.6 inches
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OVERALL WIDTH: |
40.9 inches
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ELECTRICAL: |
5 h.p
9 amps. at 460 v. |
| WATER
CONSUMPTION: |
7 gal per hour . |
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GREEN CORN ELIMINATOR
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AUTOMATICALLY SEPARATES UNHUSKED EARS OF CORN |
| The CCM Green Corn Eliminator/Unhusked
Ear Remover automatically separates unhusked ears of
corn for recycling. Clean husked ears are fed to
the whole kernel cutters, or the corn on cob selectors
with a greatly reduced requirement for human inspection. |
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FEATURES |
- Five different models: 14-lane,
18-lane, 22-lane,
28-lane, 32-lane
- Accurately and efficiently sorts
unhusked ears of corn based on processing
specifications.
- Fully compatible and designed for
use with and Aligner Feeder, and or Nubbin
Eliminators.
- Electronic parts are enclosed in a
water-tight compartment.
- Easy to maintain and adjust to
existing plant installations.
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REQUIREMENTS |
- Power requirements: 110 Volts AC 60
Cycle (US) or 220 Volts AC 50 cycle (Europe)
- Requires a dry air supply of 50 to
100 PSI (344 to 689 kpa) with 0.8272 SCFM (0.0177 m3)
@ 75 PSI (517 kpa)
- Maximum operating temperature 140 F
(60 C)
- Installation on a flat surface
recommended
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MODELS |
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MODEL |
HEIGHT |
WIDTH |
LENGTH |
| 14-lane |
60"
(153 cm) |
51"
(130 cm) |
48"
(122 cm) |
| 18-lane |
60"
(153 cm) |
51"
(130 cm) |
48"
(122 cm) |
| 22-lane |
60"
(153 cm) |
72"
(183 cm) |
48"
(122 cm) |
| 28-lane |
60"
(153 cm) |
72"
(183 cm) |
48"
(122 cm) |
| 32-lane |
60"
(153 cm) |
88"
(226 cm) |
48"
(122 cm) |
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SEMI-AUTOMATIC COB
SAW
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PROVIDES
ORIENTATION AND SAWING |
| The Semi-Automatic Cob Saw has been
developed as a labor saving alternative to manual cob
saw lines. This exciting machines utilizes our
Automatic Corn Orienter to provide singulation and
orientation of ears. Our "patent pending" transfer
assembly and roller conveyor sections of the unit ensure
accurate mechanical centering of corn ears for sawing,
thus making the unit simple to operate. The unit
firstly meters the product in-feed to maintain an even
throughput and eliminate product surges (the unit is fed
by a vibratory feeder in the same way the CCM Automatic
Corn Cutter is). The ears are then singulated,
orientated, and presented "tip first" to our unique
transfer assembly which gently transfers them 90 degrees
onto a tilted roller conveyor to be mechanically
centered and rotated for manual inspection (for damage
and quality parameters) before being sawed. |
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KEY POINTS: |
- Power requirements: 110 Volts AC 60
Cycle (US) or 220 Volts AC 50 cycle (Europe)
- Requires a dry air supply of 50 to
100 PSI (344 to 689 kpa) with 0.8272 SCFM (0.0177 m3)
@ 75 PSI (517 kpa)
- Maximum operating temperature 140 F
(60 C)
- Installation on a flat surface
recommended
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FEATURES |
- High Capacity
- Ease of Operation and Maintenance
- Self Loading
- Nubbin Removal
- Inspection Area
- Variety of Cut Sizes
- Waste and Recycle Separation and
Removal
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AUTOMATIC KNIFE
SHARPENER
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AKS-7400 |
- Better Quality Cut:
Ground as a set to "like new" condition all year.
A precise circular profile is achieved and can be
aligned to provide a uniform clean cut and eliminate
pulled kernels.
- Increased throughput:
Correct knife contour allows ears to "slip" through
the cutter head with minimal resistance. This
reduces the frequency of cutter head jams that are
associated with ears of corn hesitating through the
cutting head because of excessive friction.
- Elimination of off season
reconditioning: Knives are
also "like new" at the end of one pack ready for the
next.
- Longer lasting cutting edges:
Precise grind allows the operator to achieve more
cutting time per grind or better quality in the same
cutting period.
- Labor saving:
Semi-automatic operation allows the operator to
perform other duties while the knives are being
sharpened.
- Improved yield:
Results to date indicate that some customers have
achieved a 2% yield increase with consistently sharp
knives over the length of a season.
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FEATURES |
- Precision- Exact knife radius and
angle are locked in
- Safety- Totally enclosed and
guarded with computer interlock
- Automatic- Hands-off operation
during sharpening
- Rugged Construction- All aluminum
and stainless steel enclosure
- Electrical Control- Computerized
system design to precisely control sharpening in
discrete increments
- Functionality- The grind angle can
be set at 8, 10 and 12 degrees to best suit your plant
requirements
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